EMD 92 DAY INSPECTION
UNIT NO. MACHINIST CHECKLIST
LOCATION: DATE:
ITEM # INBOUND CHECK & RUNNING MAINTENANCE (RECORD DEFECTS) SIGNATURE
185 CHECK ALL FLUID LEVELS:
>AIR COMPRESSOR OIL.................................................................................
>ENGINE OIL.....................................................................................
>COOLING WATER..................................................................................
>GOVERNOR OIL....................................................................................
100 INSPECT ENGINE OVERHEAD (ENGINE IDLING)...................................................................................
192 CHECK AND RECORD PRESSURE READING:
>OIL PRESSURE: IDLE (______)PSI...................THROTTLE 8 (______)PSI........................
117 CHECK COOLING SYSTEM FOR LEAKS............................................................................................
146 INSPECT FUEL SYSTEM, HOSES AND PIPING...........................................................................................
189 CHECK FOR OIL LEAKS...........................................................................................
188 CHECK FOR CLEAR STACK...........................................................................................
186 CHECK EXHAUST SYSTEM FOR LEAKS......................................................................................
184 CHECK AIRBOX FOR LEAKS...........................................................................................
193 CHECK WIPER OPERATION (BLADES, ARMS AND MOTORS).............................................................................
105 SERVICE AIR COMPRESSOR:
>DRAIN INTERCOOLER.....................................................................................
>CHECK LUBE OIL PRESSURE (______) PSI.........................................................................
119 CHECK OPERATION OF ENGINE PROTECTIVE DEVICES:
>CRANKCASE OVERPRESSURE.....................................................................................
>LOW WATER................................................................................................
>LOW OIL...............................................................................................
001 TEST AIR BRAKE EQUIPMENT PER RULE 212
003 TEST: >HORN AND BELL..................................................................................................
>SANDERS.............................................................................................
004 CHECK FOR CORRECT AIR PRESSURE SETTINGS
>MAIN RESERVOIR (130 to 140 PSI).............................................................................
>CONTROL AIR (90 PSI)...................................................................................
>BRAKE PIPE (90 PSI)......................................................................................
>EQUALIZING RESERVOIR (90 PSI)..................................................................................
>COMPRESSOR CONTROL SWITCH.....................................................................................
005 CHECK AIR DATES ON FRA FORM F6180-49A (BLUE CARD)
AND CONDITION OF HOLDER...................................................................................
006 CHECK AIR HOSES AND GASKETS.................................................................................
007 CHECK AUTOMATIC DRAIN VALVES FOR PROPER OPERATION..............................................................................
008 DRAIN MOISTURE FROM BOTH MAIN RESERVOIRS, FILTERS, DIRT
COLLECTORS AND INTERCOOLERS..................................................................................
009 TEST MAIN RESERVOIR SAFETY VALVE (148 PSI)................................................................................
ITEM # ENGINE SHUT DOWN MAINTENANCE (RECORD DEFECTS) SIGNATURE
115 PRESSURE TEST COOLING SYSTEM AT 20 PSI
>INSPECT CRANKCASE AND AIRBOX.................................................................................
>INSPECT COOLING SYSTEM AND PIPING.................................................................................
215 TEST CONCENTRATION OF WATER TREATMENT,
ADD WATER TREATMENT AS REQUIRED................................................................................
118 "BLACK LIGHT" TOP DECK.................................................................................
133 INSPECT FUELING EQUIPMENT..................................................................................
121 DRAIN CONDENSATE FROM FUEL TANK SUMP..............................................................................
156 INSPECT AND CLEAN FUEL TANK SIGHT GLASS/LEVEL GAUGE...............................................................................
197 INSPECT ALL SAND TRAPS, NOZZLES, HOSES AND BRACKETS................................................................................
206 SERVICE FUEL SYSTEM. CHANGE ALL FILTERS AND CLEAN
STRAINERS. DRAIN FILTER HOUSING...............................................................................................
141 DRAIN, INSPECT AND CLEAN LUBE OIL FILTER HOUSING.
>RENEW LUBE OIL FILTERS...................................................................................
>INSPECT FILTER TUBES FOR CRACKS................................................................................
107 CHANGE IMPINGEMENT TYPE AIR FILTERS AS REQUIRED.
>CARBODY...........................................................................................
>CHECK CARBODY FILTERS/LOUVERS FOR BLANKING:
>>REMOVE DURING SUMMER.....................................................................................
>>APPLY DURING WINTER....................................................................................
310 INSPECT RUBBER COUPLINGS/ACCESSORY DRIVES.
>AIR COMPRESSOR......................................................................................
>AUXILIARY GENERATOR.....................................................................................
138 CHECK AND CLEAN EXHAUST MANIFOLD CARBON TRAPS...............................................................................
010 CHECK BRAKE CYLINDER PISTON TRAVEL. (RULE 116F).........................................................................................
011 TEST AIR GAUGES. (+/- 1 PSI)......................................................................................
303 SERVICE AND INSPECT FIRE EXTINGUISHERS AND BRACKETS.
WEIGH AS REQUIRED. CHECK TAG FOR PROPER DATE...................................................................................
428 CLEAN RADIATOR FIN PASSAGES...........................................................................................
458 INSPECT AND LUBRICATE CARBODY DOORS, HINGES AND LATCHES....................................................................................
204 LUBRICATE GOVERNOR AND SHUTTER LINKAGES..............................................................................
461 INSPECT CAB SEATS. REPAIR AND LUBRICATE AS REQUIRED..............................................................................
198 ENSURE THAT ALL ROOF HATCH AND BULKHEAD WINTERIZATION
DAMPERS/COVERS ARE IN PROPER POSITION FOR SEASON...............................................................................
147 COMPLETE WHEEL INSPECTION REPORT.........................................................................................
218 MAKE PIT INSPECTION OF LOCOMOTIVE UNDERCARRIAGE AND
RUNNING GEAR......................................................................................................
ITEM # TRUCK LUBRICATION SIGNATURE
109 SERVICE TRACTION MOTOR SUPPORT BEARINGS.
>FILL TO PROPER LEVEL.......................................................................................
110 SERVICE JOURNAL BOXES.
>FILL TO PROPER LEVEL...........................................................................................
111 SERVICE TRACTION MOTOR GEAR CASES.
>ADD MINIMUM OF FOUR (4) ONE POUND BAGS...............................................................................
154 CHECK GEAR CASE SECUREMENT........................................................................................
408 LUBE TRUCK CENTER CASTING BEARINGS........................................................................................
ITEM # CLEANING SIGNATURE
460 CLEAN UNDER CAB FLOOR......................................................................................
130 CLEAN/WASH:
>ENGINE ROOM.................................................................................
>ENGINE................................................................................
>EXTERIOR..................................................................................
>CAB INTERIOR...................................................................................
>SHORT HOOD.....................................................................................
>AIR COMPRESSOR ROOM......................................................................................
ITEM # OUTBOUND CHECK SIGNATURE
185 CHECK ALL FLUID LEVELS
>AIR COMPRESSOR LUBE OIL.............................................................................................
>ENGINE LUBE OIL...........................................................................................
>ENGINE COOLING WATER.....................................................................................
>GOVERNOR OIL.........................................................................................
007 CHECK AUTOMATIC DRAIN VALVES FOR PROPER OPERATION................................................................................................
104 ENSURE THAT LOCOMOTIVE LOADS FORWARD AND REVERSE..................................................................................................
148 COMPLETE FORM FRA F6180-49A BLUE CARD....................................................................................................
ELECTRICIAN CHECKLIST
LOCATION: DATE:
ITEM # INBOUND CHECK & RUNNING MAINTENANCE (RECORD DEFECTS) SIGNATURE
216 INSPECT DYNAMIC BRAKE GRIDS (IF EQUIPPED)...........................................................................................
300 CHECK AUXILIARY GENERATOR VOLTAGE AT IDLE AND
THROTTLE 8 WITH SYSTEM WARM AND STABLE (_______) VOLTS.......................................................................................
161 CHECK OPERATION:
>COOLING FANS...........................................................................................
>INERTIAL BLOWER...............................................................................................
>TRACTION MOTOR BLOWERS..................................................................................................
>RADIATOR SHUTTERS..................................................................................................
>INERTIAL FILTER BLOWER....................................................................................................
153 CHECK OPERATION AND POTENTIAL CONTROL OF DYNAMIC
BRAKE: (IF EQUIPPED)
>EXCITATION VOLTAGE (GA to GN) (______) VOLTS.........................................................................
>TRAINLINE POTENTIAL (4 to 24) (______) VOLTS................................................................................
183 CHECK FOR LOW VOLTAGE GROUNDS. (USE 15W LIGHT)........................................................................................
131 CHECK OPERATION OF GROUND RELAY
>INSPECT OR REPLACE CUTOUT SWITCH SEAL..............................................................................................
134 CHECK OPERATION OF TRAINLINE ALARMS.............................................................................................
132 PERFORM OPERATIONAL WHEELSLIP TEST.............................................................................................
102 CHECK OPERATION OF CAB HEATERS...............................................................................................
002 TEST SAFETY CONTROL DEVICE OPERATION AND SEALED
PROPERLY:
>SPEEDOMETER OVERSPEED CONTROL...................................................................................
120 CHECK OPERATION OF EMERGENCY FUEL SHUTOFF FROM ALL
LOCATIONS.......................................................................................................
129 PERFORM SEQUENCE TEST OF CONTROL CIRCUITS.................................................................................................
ITEM # ENGINE SHUT DOWN MAINTENANCE (RECORD DEFECTS) SIGNATURE
448 CHECK CALIBRATION OF SPEEDOMETER...............................................................................................
124 INSPECT ALL TRACTION MOTORS.
>RENEW BRUSHES AS REQUIRED.............................................................................................
>CLEAN INTERIOR AS REQUIRED..........................................................................................
>INSPECT LEADS, BOOTS, HOSE CLAMPS AND
CARBODY LEADS.............................................................................................
>CHECK TO BE CERTAIN ALL COVERS HAVE GOOD
SEALS AND ARE SECURELY FASTENED................................................................................................
>CHECK ALL GROUND STRAPS......................................................................................
139 INSPECT MULTIPLE UNIT RECEPTACLES.................................................................................
152 INSPECT AND TEST 27 POLE MULTIPLE UNIT JUMPER CABLES...............................................................................
406 INSPECT AND CLEAN MOTORS. RENEW WORN BRUSHES.
>ENGINE FUEL PUMP........................................................................................
>AUXILIARY GENERATOR..........................................................................................
>MAIN GENERATOR............................................................................................
128 INSPECT ALTERNATOR SLIP RINGS AND BRUSHES...............................................................................
304 TRANSPOSE LEADS TO ALTERNATOR SLIP RING BRUSH BOXES...............................................................................
418 INSPECT AND CLEAN DYNAMIC BRAKE BLOWER MOTOR(S).
>RENEW BRUSHES AS REQUIRED...............................................................................................
426 INSPECT AND CLEAN LOAD REGULATOR.
>RENEW BRUSHES AS REQUIRED...................................................................................................
421 INSPECT AND CLEAN CONTROL STAND AND CONTACTS........................................................................................
423 CHECK CALIBRATION OF WHEEL SLIP RELAYS.........................................................................................
112 VISUALLY INSPECT ELECTRICAL SWITCHGEAR AND CONTROL EQUIPMENT...................................................................................
ENSURE THAT ALL ELECTRICAL CABINET DOORS AND COVERS ARE
LABELED "DANGER HIGH VOLTAGE".............................................................................................
127 CHECK BATTERY ELECTROLYTE LEVEL. ADD WATER TO BOTTOM OF
FILLER NECK............................................................................................................................
302 WASH BATTERY WITH SODA. INSPECT AND CORRECT BLOCKING.....................................................................................
160 CHECK OPERATION AND CLEAN LENS OF AMBER WARNING LIGHT.
(IF EQUIPPED)..................................................................
196 CHECK ALL ELECTRICAL LAMPS. REPLACE AS REQUIRED..........................................
MAINTENANCE SIGN OFF
I CERTIFY THAT THIS LOCOMOTIVE HAS UNDERGONE A THOROUGH 92 DAY
PREVENTIVE MAINTENANCE PROGRAM.
SUPERVISOR'S SIGNATURE
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