EMD 92 DAY INSPECTION			

UNIT NO.			     	MACHINIST CHECKLIST			
							
LOCATION:		   			DATE:	 	
							
ITEM #				INBOUND CHECK & RUNNING MAINTENANCE (RECORD DEFECTS)			SIGNATURE
							

185	CHECK ALL FLUID LEVELS:						
			>AIR COMPRESSOR OIL.................................................................................				 
			>ENGINE OIL.....................................................................................				 
			>COOLING WATER..................................................................................				 
			>GOVERNOR OIL....................................................................................				 
100	INSPECT ENGINE OVERHEAD (ENGINE IDLING)...................................................................................						 
192	CHECK AND RECORD PRESSURE READING:						 
	>OIL PRESSURE: IDLE (______)PSI...................THROTTLE 8 (______)PSI........................ 
117	CHECK COOLING SYSTEM FOR LEAKS............................................................................................						 
146	INSPECT FUEL SYSTEM, HOSES AND PIPING...........................................................................................						 
189	CHECK FOR OIL LEAKS...........................................................................................						 
188	CHECK FOR CLEAR STACK...........................................................................................						 
186	CHECK EXHAUST SYSTEM FOR LEAKS......................................................................................						 
184	CHECK AIRBOX FOR LEAKS...........................................................................................						 
193	CHECK WIPER OPERATION (BLADES, ARMS AND MOTORS).............................................................................						 
105	SERVICE AIR COMPRESSOR:						 
			>DRAIN INTERCOOLER.....................................................................................				 
			>CHECK LUBE OIL PRESSURE  (______) PSI.........................................................................				 
119	CHECK OPERATION OF ENGINE PROTECTIVE DEVICES:						 
			>CRANKCASE OVERPRESSURE.....................................................................................				 
			>LOW WATER................................................................................................				 
			>LOW OIL...............................................................................................				 
001	TEST AIR BRAKE EQUIPMENT PER RULE 212						 
003	TEST:		>HORN AND BELL..................................................................................................				 
			>SANDERS.............................................................................................				 
004	CHECK FOR CORRECT AIR PRESSURE SETTINGS						 
			>MAIN RESERVOIR (130 to 140 PSI).............................................................................				 
			>CONTROL AIR (90 PSI)...................................................................................				 
			>BRAKE PIPE (90 PSI)......................................................................................				 
			>EQUALIZING RESERVOIR (90 PSI)..................................................................................				 
			>COMPRESSOR CONTROL SWITCH.....................................................................................				 
005	CHECK AIR DATES ON FRA FORM F6180-49A (BLUE CARD)						 
	AND CONDITION OF HOLDER...................................................................................						 
006	CHECK AIR HOSES AND GASKETS.................................................................................						 
007	CHECK AUTOMATIC DRAIN VALVES FOR PROPER OPERATION..............................................................................						 
008	DRAIN MOISTURE FROM BOTH MAIN RESERVOIRS, FILTERS, DIRT						 
	COLLECTORS AND INTERCOOLERS..................................................................................						 
009	TEST MAIN RESERVOIR SAFETY VALVE (148 PSI)................................................................................						 

ITEM #				ENGINE SHUT DOWN MAINTENANCE (RECORD DEFECTS)			SIGNATURE
							

115	PRESSURE TEST COOLING SYSTEM AT 20 PSI						
			>INSPECT CRANKCASE AND AIRBOX.................................................................................				 
			>INSPECT COOLING SYSTEM AND PIPING.................................................................................				 
215	TEST CONCENTRATION OF WATER TREATMENT,						 
			ADD WATER TREATMENT AS REQUIRED................................................................................				 
118	"BLACK LIGHT" TOP DECK.................................................................................						 
133	INSPECT FUELING EQUIPMENT..................................................................................						 
121	DRAIN CONDENSATE FROM FUEL TANK SUMP..............................................................................						 
156	INSPECT AND CLEAN FUEL TANK SIGHT GLASS/LEVEL GAUGE...............................................................................						 
197	INSPECT ALL SAND TRAPS, NOZZLES, HOSES AND BRACKETS................................................................................						 
206	SERVICE FUEL SYSTEM.  CHANGE ALL FILTERS AND CLEAN						
	STRAINERS.		DRAIN FILTER HOUSING...............................................................................................				 
141	DRAIN, INSPECT AND CLEAN LUBE OIL FILTER HOUSING.						 
			>RENEW LUBE OIL FILTERS...................................................................................				 
			>INSPECT FILTER TUBES FOR CRACKS................................................................................				 
107	CHANGE IMPINGEMENT TYPE AIR FILTERS AS REQUIRED.						 
			>CARBODY...........................................................................................				 
			>CHECK CARBODY FILTERS/LOUVERS FOR BLANKING:				
				>>REMOVE DURING SUMMER.....................................................................................			 
				>>APPLY DURING WINTER....................................................................................			 
310	INSPECT RUBBER COUPLINGS/ACCESSORY DRIVES.						 
			>AIR COMPRESSOR......................................................................................				 
			>AUXILIARY GENERATOR.....................................................................................				 
138	CHECK AND CLEAN EXHAUST MANIFOLD CARBON TRAPS...............................................................................						 
010	CHECK BRAKE CYLINDER PISTON TRAVEL. (RULE 116F).........................................................................................						 
011	TEST AIR GAUGES. (+/- 1 PSI)......................................................................................						 
303	SERVICE AND INSPECT FIRE EXTINGUISHERS AND BRACKETS.						 
	WEIGH AS REQUIRED.  CHECK TAG FOR PROPER DATE...................................................................................						 
428	CLEAN RADIATOR FIN PASSAGES...........................................................................................						 
458	INSPECT AND LUBRICATE CARBODY DOORS, HINGES AND LATCHES....................................................................................						 
204	LUBRICATE GOVERNOR AND SHUTTER LINKAGES..............................................................................						 
461	INSPECT CAB SEATS.  REPAIR AND LUBRICATE AS REQUIRED..............................................................................						 
198	ENSURE THAT ALL ROOF HATCH AND BULKHEAD WINTERIZATION						 
	DAMPERS/COVERS ARE IN PROPER POSITION FOR SEASON...............................................................................						 
147	COMPLETE WHEEL INSPECTION REPORT.........................................................................................						 
218	MAKE PIT INSPECTION OF LOCOMOTIVE UNDERCARRIAGE AND						 
	RUNNING GEAR......................................................................................................						 
								
ITEM #				TRUCK LUBRICATION			SIGNATURE
							
							 
109	SERVICE TRACTION MOTOR SUPPORT BEARINGS.						 
			>FILL TO PROPER LEVEL.......................................................................................				 
110	SERVICE JOURNAL BOXES.						 
			>FILL TO PROPER LEVEL...........................................................................................				 
111	SERVICE TRACTION MOTOR GEAR CASES.						 
			>ADD MINIMUM OF FOUR (4) ONE POUND BAGS...............................................................................				 
154	CHECK GEAR CASE SECUREMENT........................................................................................						 
408	LUBE TRUCK CENTER CASTING BEARINGS........................................................................................						 
							 
							 
							 
ITEM #				CLEANING			SIGNATURE
							 
							 
460	CLEAN UNDER CAB FLOOR......................................................................................						 
130	CLEAN/WASH:						 
			>ENGINE ROOM.................................................................................				 
			>ENGINE................................................................................				 
			>EXTERIOR..................................................................................				 
			>CAB INTERIOR...................................................................................				 
			>SHORT HOOD.....................................................................................				 
			>AIR COMPRESSOR ROOM......................................................................................				 
							
							 
ITEM #				OUTBOUND CHECK			SIGNATURE
							 
							 
185	CHECK ALL FLUID LEVELS						 
			>AIR COMPRESSOR LUBE OIL.............................................................................................				 
			>ENGINE LUBE OIL...........................................................................................				 
			>ENGINE COOLING WATER.....................................................................................				 
			>GOVERNOR OIL.........................................................................................				 
007	CHECK AUTOMATIC DRAIN VALVES FOR PROPER OPERATION................................................................................................						 
104	ENSURE THAT LOCOMOTIVE LOADS FORWARD AND REVERSE..................................................................................................						 
148	COMPLETE FORM FRA F6180-49A BLUE CARD....................................................................................................						 
							 		
ELECTRICIAN CHECKLIST			
							
LOCATION:					DATE:	 	
							
ITEM #				INBOUND CHECK & RUNNING MAINTENANCE (RECORD DEFECTS)			SIGNATURE
							

216	INSPECT DYNAMIC BRAKE GRIDS (IF EQUIPPED)...........................................................................................						 
300	CHECK AUXILIARY GENERATOR VOLTAGE AT IDLE AND						 
	THROTTLE 8 WITH SYSTEM WARM AND STABLE (_______) VOLTS.......................................................................................						 
161	CHECK OPERATION:						 
			>COOLING FANS...........................................................................................				 
			>INERTIAL BLOWER...............................................................................................				 
			>TRACTION MOTOR BLOWERS..................................................................................................				 
			>RADIATOR SHUTTERS..................................................................................................				 
			>INERTIAL FILTER BLOWER....................................................................................................				 
153	CHECK OPERATION AND POTENTIAL CONTROL OF DYNAMIC						 
	BRAKE: (IF EQUIPPED)						 
			>EXCITATION VOLTAGE (GA to GN)  (______) VOLTS.........................................................................				 
			>TRAINLINE POTENTIAL (4 to 24)  (______) VOLTS................................................................................				 
183	CHECK FOR LOW VOLTAGE GROUNDS.  (USE 15W LIGHT)........................................................................................						 
131	CHECK OPERATION OF GROUND RELAY						 
			>INSPECT OR REPLACE CUTOUT SWITCH SEAL..............................................................................................				 
134	CHECK OPERATION OF TRAINLINE ALARMS.............................................................................................						 
132	PERFORM OPERATIONAL WHEELSLIP TEST.............................................................................................						 
102	CHECK OPERATION OF CAB HEATERS...............................................................................................						 
002	TEST SAFETY CONTROL DEVICE OPERATION AND SEALED						 
	PROPERLY:						 
			>SPEEDOMETER OVERSPEED CONTROL...................................................................................				 
120	CHECK OPERATION OF EMERGENCY FUEL SHUTOFF FROM ALL						 
	LOCATIONS.......................................................................................................						 
129	PERFORM SEQUENCE TEST OF CONTROL CIRCUITS.................................................................................................						 

ITEM #				ENGINE SHUT DOWN MAINTENANCE (RECORD DEFECTS)			SIGNATURE
							

448	CHECK CALIBRATION OF SPEEDOMETER...............................................................................................						 
124	INSPECT ALL TRACTION MOTORS.						 
			>RENEW BRUSHES AS REQUIRED.............................................................................................				 
			>CLEAN INTERIOR AS REQUIRED..........................................................................................				 
			>INSPECT LEADS, BOOTS, HOSE CLAMPS AND				 
			  CARBODY LEADS.............................................................................................				 
			>CHECK TO BE CERTAIN ALL COVERS HAVE GOOD				 
			  SEALS AND ARE SECURELY FASTENED................................................................................................				 
			>CHECK ALL GROUND STRAPS......................................................................................				 
139	INSPECT MULTIPLE UNIT RECEPTACLES.................................................................................						 
152	INSPECT AND TEST 27 POLE MULTIPLE UNIT JUMPER CABLES...............................................................................						 
406	INSPECT AND CLEAN MOTORS.  RENEW WORN BRUSHES.						 
			>ENGINE FUEL PUMP........................................................................................				 
			>AUXILIARY GENERATOR..........................................................................................				 
			>MAIN GENERATOR............................................................................................				 
128	INSPECT ALTERNATOR SLIP RINGS AND BRUSHES...............................................................................						 
304	TRANSPOSE LEADS TO ALTERNATOR SLIP RING BRUSH BOXES...............................................................................						 
418	INSPECT AND CLEAN DYNAMIC BRAKE BLOWER MOTOR(S).						 
			>RENEW BRUSHES AS REQUIRED...............................................................................................				 
426	INSPECT AND CLEAN LOAD REGULATOR.						 
			>RENEW BRUSHES AS REQUIRED...................................................................................................				 
421	INSPECT AND CLEAN CONTROL STAND AND CONTACTS........................................................................................						 
423	CHECK CALIBRATION OF WHEEL SLIP RELAYS.........................................................................................						 
112	VISUALLY INSPECT ELECTRICAL SWITCHGEAR AND CONTROL EQUIPMENT...................................................................................						 
	ENSURE THAT ALL ELECTRICAL CABINET DOORS AND COVERS ARE						 
	LABELED "DANGER HIGH VOLTAGE".............................................................................................						 
127	CHECK BATTERY ELECTROLYTE LEVEL.  ADD WATER TO BOTTOM OF						 
	FILLER NECK............................................................................................................................						 
302	WASH BATTERY WITH SODA.  INSPECT AND CORRECT BLOCKING.....................................................................................						 
160	CHECK OPERATION AND CLEAN LENS OF AMBER WARNING LIGHT.						 
					(IF EQUIPPED)..................................................................		 
196	CHECK ALL ELECTRICAL LAMPS.  REPLACE AS REQUIRED..........................................						 
							 
							 
				MAINTENANCE SIGN OFF			 
							
							
	I CERTIFY THAT THIS LOCOMOTIVE HAS UNDERGONE A THOROUGH 92 DAY						
	PREVENTIVE MAINTENANCE PROGRAM.						
							
							
							
SUPERVISOR'S SIGNATURE	

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